Sunday, September 20, 2020

The story behind the Swiss cowbell

Cowbells originally helped owners locate lost cows or determine which cow belonged to which farmer, based on their sound. Modern technology should have made cowbells obsolete, but technology can’t replace the culture behind it. There is a Swiss cowbell festival every three years highlighting the importance of the cowbell tradition. 

As a young man, Peter Preisig saw that the traditional art and technique of cowbell-making in the Alps was dying out, so he decided to act. He’s fascinated by the fact that simple raw materials can be used to create an instrument with such rich tones. 

He spent many years in various jobs – from the car industry to mechanical engineering – before becoming a self-taught blacksmith. Learning the skill took him nearly 20 years. Now 45, he has been a full-time cowbell maker for four years.

To make a cowbell, Preisig heats a cut steel plate in a furnace until it is red hot before beating it with a hammer. This process is repeated around 20 times. The original steel plate gradually turns into half a cowbell.  

The secret to creating these instruments lies in the sound, which is made by layering brass or bronze. The metals are then sintered into the cowbell steel plate and fired at 1,500-1,600°C.  

Afterwards, the bell is dressed in clay, before smashed bullet shells made of brass, copper and zinc are placed between the cowbell and the clay mantle. The thicker the metal, the higher the tone. The steel alloy also plays a role, as does ensuring the metal is processed evenly. The rest is confidential. No two cowbells look or sound the same. 

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